22-06-2022

Emerson and Neste Engineering Solutions to optimise Fintoil biorefinery operations

Fintoil, together with Neste Engineering Solutions, has selected Emerson’s automation software and technologies to maximise the operational performance of its biorefinery being constructed in the port of Hamina-Kotka, Finland. The plant will be the third-largest crude tall oil (CTO) biorefinery in the world and produce advanced biofuel and biochemical feedstocks that help lower emissions and reduce reliance on fossil-based fuels.

The plant will refine CTO, a by-product of the wood pulping process, to produce a sustainable feedstock for renewable second-generation diesel, as well as rosin, sterol pitch and turpentine used in the chemicals, foodstuffs and pharmaceuticals industries. These CTO derivatives have a carbon footprint up to 90% smaller than their fossil-based equivalents.

To reduce project risk and ensure schedule and budget are maintained, Emerson will apply its Project Certainty methodology, which digitalises project execution and uses practices such as remote testing of equipment. And to enhance plant security performance, Emerson consultancy services will advise on the implementation of cybersecurity best practices.

In addition to providing NEXPINUS, and engineering, procurement and construction management for the project, Neste Engineering Solutions will also be responsible for delivering the entire application software for the new CTO biorefinery.

Fintoil, together with Neste Engineering Solutions, will implement Emerson’s DeltaV distributed control system, DeltaV safety instrumented system and DeltaV Live operator interface software to enable efficient production, greater visibility of operational performance and process, and emergency shutdown for improved plant and worker safety. Advanced measurement technologies that have minimal maintenance requirements and diagnostics made available through Emerson’s asset management software will enhance equipment reliability and performance, contributing to greater plant availability and throughput, and lower cost of ownership.

Construction of the facility is expected to be completed in 2022. The expected annual capacity of 200,000 tons will create a 400,000-ton reduction in carbon dioxide emissions, which is roughly 1% of Finland’s total emissions.